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Defogger Grid Lines Diagnosis

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Start the engine.
  2. Activate the rear window defogger system.
  3. Connect a test lamp to a good ground.

    Important:  The test lamp brilliance will decrease proportionately to the increased resistance in the grid line as the probe is moved from the battery positive bus wire to the ground bus wire. The test lamp brilliance may vary from one window to another.

  4. Move the test lamp probe from zone 5 to zone 1 along each grid line.
    • If the test lamp shows full brilliance at both ends of the grid lines. Inspect for an open or poor connection in the ground circuit of the rear window defogger grid. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS .
      Fig 1: Moving Test Lamp Probe Along Grid Line
      G01736764Courtesy of GENERAL MOTORS CORP.
    • If the test lamp goes out, test the grid line in at least 2 places (1,3) to eliminate the possibility of bridging the open (2) in the grid line.
  5. Once the open (2) is located, repair the grid line. Refer to Grid Line Repair  .
  6. Fig 2: Repairing Grid Line
    G01736765Courtesy of GENERAL MOTORS CORP.