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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 672 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Motor Replacement (8.1L Engine) >> Installation Procedure

Installation Procedure

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    Fig 1: View of Starter Heat Shield, Bolts, & Nuts
    GM747162Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  1. If necessary, install the starter heat shield, nut and bolts.

    Tighten: 

    • Tighten the bolts to 3 N.m (35 lb in).
    • Tighten the nut to 5 N.m (44 lb in).

  2. Fig 2: View of Positive Cable
    GM751548Courtesy of GENERAL MOTORS CORP.
  3. Install the positive cable to the starter.
  4. Install the positive cable nut.

    Tighten:  Tighten the nut to 9 N.m (80 lb in).

  5. Fig 3: Identifying Starter Lead
    GM750961Courtesy of GENERAL MOTORS CORP.
  6. Install the starter lead (4) to the starter.
  7. Install the starter lead nut.

    Tighten:  Tighten the nut to 3.4 N.m (30 lb in).

  8. Fig 4: View Of Starter Motor
    GM747161Courtesy of GENERAL MOTORS CORP.
  9. Position the starter into place.
  10. Install the starter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  11. Fig 5: View of Front Axle Mounting Bracket
    GM662999Courtesy of GENERAL MOTORS CORP.
  12. Position the front axle mounting bracket bolt until the bolt is fully seated.
  13. Install the front axle mounting bracket nut.

    Tighten:  Tighten the nut to 95 N.m (70 lb ft).

  14. Fig 6: Identifying Oil Pan Skid Plate
    GM309158Courtesy of GENERAL MOTORS CORP.
  15. If necessary, install the oil pan skid plate and bolts.

    Tighten:  Tighten the bolts to 20 N.m (15 lb ft).

  16. Fig 7: View Of Engine Protection Shield
    GM349061Courtesy of GENERAL MOTORS CORP.
  17. If necessary, install the engine shield and bolts.

    Tighten:  Tighten the bolts to 20 N.m (15 lb ft).

  18. Lower the vehicle.
  19. Fig 8: View Of Battery Cables
    GM662092Courtesy of GENERAL MOTORS CORP.
  20. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .