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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 672 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Motor Replacement (4.8L, 5.3L, and 6.0L Engines) >> Installation Procedure

Installation Procedure

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    Fig 1: View Of Starter & Heat Shield
    GM663472Courtesy of GENERAL MOTORS CORP.
  1. If necessary, install the starter heat shield.
    2. Fig 2: View of Starter
    GM663489Courtesy of GENERAL MOTORS CORP.
  2. If necessary, snap the transmission cover to the starter.
    3. Fig 3: View of Positive Cable Nut (4.8L, 5.3L, or 6.0L Engine)
    GM759622Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  3. Install the positive cable to the starter.
  4. Install the positive cable nut (2).

    Tighten:  Tighten the positive cable nut to 9 N.m (80 lb in).

    5. Fig 4: Identifying Electrical Connector (Right Side Of Engine)
    GM662991Courtesy of GENERAL MOTORS CORP.
  5. Install the starter lead (2) to the starter.
  6. Install the starter lead nut (3).

    Tighten:  Tighten the starter lead nut to 3.4 N.m (30 lb in).

    7. Fig 5: View of Starter Bolts
    GM663527Courtesy of GENERAL MOTORS CORP.
  7. Position the starter into place.
  8. Install the starter bolts.

    Tighten:  Tighten the starter bolts to 50 N.m (37 lb ft).

  9. Connect the oil level sensor electrical connector.
    10. Fig 6: View of Front Axle Mounting Bracket
    GM662999Courtesy of GENERAL MOTORS CORP.
  10. Position the front axle mounting bracket bolt until the bolt is fully seated.
  11. Install the front axle mounting bracket nut.

    Tighten:  Tighten the front axle mounting bracket nut to 95 N.m (70 lb ft).

    12. Fig 7: View Of Transmission Cover Bolt
    GM663487Courtesy of GENERAL MOTORS CORP.
  12. Install the transmission cover bolt.

    Tighten:  Tighten the transmission cover bolt to 9 N.m (80 lb in).

    13. Fig 8: Identifying Oil Pan Skid Plate
    GM309158Courtesy of GENERAL MOTORS CORP.
  13. If necessary, install the oil pan skid plate and bolts.

    Tighten:  Tighten the oil pan skid plate bolts to 20 N.m (15 lb ft).

    14. Fig 9: View Of Engine Protection Shield
    GM349061Courtesy of GENERAL MOTORS CORP.
  14. If necessary, install the engine shield and bolts.

    Tighten:  Tighten the engine shield bolts to 20 N.m (15 lb ft).

  15. Lower the vehicle.
    16. Fig 10: View Of Battery Cables
    GM662092Courtesy of GENERAL MOTORS CORP.
  16. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery)  or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
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