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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 665 (Transfer Case - NVG 263-NP1 (SELECTABLE)) >> Repair Instructions >> Transfer Case Output Shaft Seal Replacement - Rear >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and suitably support the vehicle.
  2. Remove the transfer case shield. Refer to Transfer Case Shield Replacement .
  3. Remove the rear propeller shaft.
  4. Remove the transfer case rear output shaft seal.
  5. Fig 1: Transfer Case Rear Output Shaft Seal
    G01668948Courtesy of GENERAL MOTORS CORP.
  6. Inspect the rear output shaft bushing for scoring or wear.
  7. Remove the rear output shaft bushing if required, using the J 45380  .
    • Install the finger section of the J 45380  in front of the bushing.
    • Install the tube and forcing screw to the finger section. Ensure the forcing screw is backed out.
    • Using a wrench on the forcing screw, remove the rear output shaft bushing.
    Fig 2: Removing Rear Output Shaft Bushing
    G01668949Courtesy of GENERAL MOTORS CORP.