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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 664 (Transfer Case - NVG 261-NP2 (2-Speed Manual)) >> Repair Instructions >> Transfer Case Adapter Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Always use a new gasket and seal for the transfer case adapter. Do not use any type of sealant or adhesive in place of or with the gasket or the seal.

  1. Install the new transfer case adapter seal.

    Important:  The transfer case adapter must be installed so that the adapter is evenly seated to the transmission before installing the retaining nuts.

  2. Install the transfer case adapter.
    Fig 1: Transfer Case Adapter Seal
    G01668855Courtesy of GENERAL MOTORS CORP.
  3. Install the transfer case adapter mounting bolts. Tighten the transfer case adapter mounting bolts to 50 N.m (36 ft lbs).

    Important:  When installing the gasket to the transfer case, make sure that the yellow printing on the gasket is facing toward the transfer case (away from the transmission). The locating tab on the gasket should always be pointing up.

  4. Install the new transfer case gasket.
  5. Install the transfer case assembly. Refer to Transfer Case Assembly Replacement .
  6. Remove the transmission jack stand.
  7. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
  8. Lower the vehicle.
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