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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 663 (Transfer Case - NVG 246-NP8 (2-Speed Automatic)) >> Repair Instructions >> Transfer Case Adapter Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Important:  If the gasket or the seal for the transfer case adapter becomes damaged, replace it. DO NOT use any type of silicone sealer or liquid gasket maker in place of the seal or gasket.

  1. Install the new transfer case adapter seal.
  2. Install the transfer case adapter to the transmission.
  3. Install the transfer case adapter mounting bolts. Tighten the transfer case adapter mounting bolts to 50 N.m (37 lb ft).
  4. Install the transmission mount.
  5. Install the transmission mount bolts. Tighten the transmission mount bolts to 47 N.m (35 lb ft).
  6. Install the transmission support to the frame.
  7. Install the transmission support mounting bolts. Tighten the transmission support mounting bolts to 70 N.m (50 lb ft).
  8. Install the transmission mount retaining nuts. Tighten the transmission mount retaining nuts to 40 N.m (29 lb ft).
  9. Remove the transmission jack from the transmission.
  10. Install the new transfer case gasket.
  11. Install the transfer case assembly. Refer to Transfer Case Assembly Replacement .
  12. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
  13. Lower the vehicle.
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