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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 638 (Engine Mechanical - 4.0L (Unit Repair)) >> Repair Instructions >> Intake Manifold Removal

Intake Manifold Removal

WARNING: This page is about a different car, the 2002 Oldsmobile Aurora and 2001 Oldsmobile Aurora. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the brake booster hose from the throttle body.
    Fig 1: Removing Brake Booster Hose
    G01815739Courtesy of GENERAL MOTORS CORP.
  2. Remove the fuel pressure regulator vacuum tube from the fuel pressure regulator and the water crossover.
    Fig 2: Removing Fuel Pressure Regulator Vacuum Tube
    G01815740Courtesy of GENERAL MOTORS CORP.
  3. Remove the PCV fresh air feed tube from the camshaft cover and the throttle body.
    Fig 3: Removing PCV Fresh Air Feed Tube
    G01815741Courtesy of GENERAL MOTORS CORP.
  4. Remove the PCV dirty air tube from the PCV orifice in the right camshaft cover and from the intake manifold.
    Fig 4: Removing PCV Dirty Air Tube
    G01815742Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the fuel injector electrical connectors (1) from the fuel injectors.
  6. Remove the fuel injector wiring harness.
    Fig 5: Removing Fuel Injector Wiring Harness
    G01815743Courtesy of GENERAL MOTORS CORP.
  7. Remove the fuel rail bracket nut from the engine lift bracket.
    Fig 6: Removing Fuel Rail Bracket Nut
    G01815744Courtesy of GENERAL MOTORS CORP.
  8. Remove the fuel rail studs.
  9. Lift and remove the fuel rail with injectors.
    Fig 7: Removing Fuel Rail W/Injectors
    G01815745Courtesy of GENERAL MOTORS CORP.
  10. Loosen the plenum duct clamp (1) in order to remove the intake manifold.
    Fig 8: Loosening Plenum Duct Clamp
    G01815746Courtesy of GENERAL MOTORS CORP.
  11. Remove the intake manifold bolts.
    Fig 9: Removing Intake Manifold Bolts
    G01815747Courtesy of GENERAL MOTORS CORP.
  12. Remove the intake manifold.
    Fig 10: Removing Intake Manifold
    G01815748Courtesy of GENERAL MOTORS CORP.