Assembly Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Important: Note the orientation of the variable assist steering actuator discharge fitting.

Lubricate and install the new O-ring seal with power steering fluid.
Install the variable assist steering actuator (1) to the pump assembly. Tighten the actuator to 62 N.m (46 ft lbs).
Install the negative battery cable.
Important: If a new variable assist steering actuator (1) is being installed, position the electrical connector before installing the retaining ring (2)
Install the electrical connector to the variable assist steering actuator (1).

Fig 1: Variable Assist Steering Actuator
Courtesy of GENERAL MOTORS CORP.
Install the retaining ring (2) to the variable assist steering actuator (1).