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Front Brake Caliper: Assembly

WARNING: This page is about a different car, the 2002 Oldsmobile Bravada, 2002 GMC Envoy XL, 2002 GMC Envoy, and 2002 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the new piston seals (3), the caliper bores, and the pistons (2) using clean brake fluid. See Fig 1 .
  2. Install the piston seals (3). Ensure that the piston seals are not twisted in the caliper bore grooves. See Fig 1 .
  3. Install the boot seals (1) on the pistons (2). See Fig 1 .
  4. Install the pistons in the caliper bores.
  5. Install the bleeder valve (5) in the caliper housing (6). Tighten the bleeder valve to. See TORQUE SPECIFICATIONS  . See Fig 1 .
  6. Install the bleeder valve cap (4). See Fig 1 .
  7. Install the boot seals into the caliper housing bores using the (J-8092) Driver Handle and the (J-43885) Boot Seal Installer. See Fig 2 .
    Fig 1: Exploded View Of Dual Piston Caliper Assembly
    G00083432Courtesy of GENERAL MOTORS CORP.
    Fig 2: Installation Of Boot Seals Into Caliper Housing Bores
    G00083433Courtesy of GENERAL MOTORS CORP.
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