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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 602 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement (3.8L) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 Buick Regal and 2002 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.

Important:  The 3-way catalytic converter is serviced by replacing the entire assembly. Always replace the gaskets at the front and rear flanges when servicing the 3-way catalytic converter assembly. Never reinstall the original gasket.

Fig 1: Catalytic Converter Hangers And Gaskets
G01766104Courtesy of GENERAL MOTORS CORP.
  1. Raise and support the vehicle.
  2. Disconnect the heated oxygen sensor (HO2S) wiring harness connector and retainers. Refer to HEATED OXYGEN SENSOR
  3. Support the exhaust system.
  4. Remove the catalytic converter hangers.
  5. Remove the catalytic converter bolts.
  6. Remove the catalytic converter gasket.
  7. Remove the exhaust manifold pipe stud nuts.
  8. Remove the 3-way catalytic converter.
  9. Remove the exhaust manifold pipe gasket at the exhaust manifold pipe studs.
  10. Remove the heated oxygen sensor (HO2S). Refer to HEATED OXYGEN SENSOR
  11. Fig 2: Heated Oxygen Sensor (HO2S)
    G01766107Courtesy of GENERAL MOTORS CORP.