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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 602 (Engine Exhaust System) >> Repair Instructions >> Catalytic Converter Replacement (3.1 L) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 Buick Regal and 2002 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.

Important:  The 3-way catalytic converter is serviced by replacing the entire assembly. Always replace the gaskets at the front and rear flanges when servicing the 3-way catalytic converter. Never reinstall the original gasket.

Fig 1: Catalytic Converter Gaskets
G01766094Courtesy of GENERAL MOTORS CORP.
  1. Raise and support the vehicle.
  2. Disconnect the heated oxygen sensor (HO2S) electrical connector and retainers. Refer to HEATED OXYGEN SENSOR .
  3. Support the exhaust system.
  4. Remove the catalytic converter hangers.
  5. Remove the catalytic converter bolts.
  6. Remove the catalytic converter gasket.
    Fig 2: Catalytic Converter Bolts And Gasket
    G01766095Courtesy of GENERAL MOTORS CORP.
  7. Remove the exhaust manifold pipe stud nuts.
  8. Remove the 3-way catalytic converter.
    Fig 3: Exhaust Manifold Pipe Stud Nuts
    G01766096Courtesy of GENERAL MOTORS CORP.
  9. Remove the exhaust manifold pipe gasket.
    Fig 4: Exhaust Manifold Pipe Gasket
    G01766097Courtesy of GENERAL MOTORS CORP.
  10. Remove the heated oxygen sensor (HO2S). Refer to HEATED OXYGEN SENSOR
    Fig 5: Heated Oxygen Sensor (HO2S)
    G01766098Courtesy of GENERAL MOTORS CORP.