LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 598 (Engine Mechanical - 3.8L (On-Vehicle)) >> Repair Instructions >> Timing Chain and Sprockets Replacement (L67) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 Buick Regal. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine front cover. Refer to Engine Front Cover Replacement 
  2. Align the timing marks on the sprockets so that they are as close as possible.
    Fig 1: Align The Timing Marks On The Sprockets
    G01764249Courtesy of GENERAL MOTORS CORP.
  3. Remove the timing chain dampener.
    Fig 2: Timing Chain Dampener
    G01764250Courtesy of GENERAL MOTORS CORP.
  4. Remove the camshaft sprocket bolt.
    Fig 3: Camshaft Sprocket Bolt
    G01764251Courtesy of GENERAL MOTORS CORP.
  5. Remove the camshaft sprocket and the timing chain.

    Important:  If the sprocket does not come off easily, a light blow on the lower edge of the sprocket with a plastic mallet should dislodge the sprocket.

  6. Remove the crankshaft sprocket.
    Fig 4: Crankshaft Sprocket
    G01764252Courtesy of GENERAL MOTORS CORP.
  7. Remove the balance shaft drive gear in order to access the camshaft thrust plate.
    Fig 5: Balance Shaft Drive Gear
    G01764253Courtesy of GENERAL MOTORS CORP.
  8. Remove the camshaft thrust plate bolts.
  9. Remove the camshaft thrust plate.
    Fig 6: Camshaft Thrust Plate And Bolts
    G01764254Courtesy of GENERAL MOTORS CORP.
  10. Remove the balance shaft driven gear bolt.
  11. Remove the balance shaft driven gear.
  12. Fig 7: Balance Shaft Driven Gear And Bolt
    G01764255Courtesy of GENERAL MOTORS CORP.
  13. Clean and inspect all of the components for wear and/or damage. Refer to TIMING CHAIN AND SPROCKETS CLEANING AND INSPECTION or TIMING CHAIN AND SPROCKETS CLEANING AND INSPECTION
  14. If the pistons have been moved in the engine, use the following procedure:
    1. 13.1. Turn the crankshaft so that the number one piston is at top dead center.
    2. 13.2. Turn the camshaft so that, with the sprocket temporarily installed, the timing mark is straight down.