Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Install the thermostat (3).
Install the thermostat housing (1).
CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Install the thermostat housing bolts (2).
Tighten

Tighten the thermostat housing bolts to 30 N.m (22 ft lbs).

Fig 1: Installing Thermostat
Courtesy of GENERAL MOTORS CORP.
Install the inlet hose (1) to the thermostat housing.
Tighten the inlet hose clamp.

Fig 2: Installing Inlet Hose
Courtesy of GENERAL MOTORS CORP.
Install the air cleaner duct (3).
Position and tighten the clamp (2) at the throttle body (1).
Tighten

Tighten the air cleaner duct clamp to 4 N.m (35 in lbs).

Fig 3: Installing Air Cleaner Duct
Courtesy of GENERAL MOTORS CORP.
Install the air cleaner.
Install the air cleaner bolts.
Tighten

Tighten the air cleaner bolts to 10 N.m (89 in lbs).
Tighten the clamp at the air cleaner.
Tighten

Tighten the air cleaner duct clamp to 4 N.m (35 in lbs).

Fig 4: Installing Air Cleaner
Courtesy of GENERAL MOTORS CORP.
Connect the following electrical connectors:
- MAF sensor (1)
- IAT sensor (2)
Add coolant until the correct level is reached.

Fig 5: Connecting Electrical Connectors
Courtesy of GENERAL MOTORS CORP.