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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 512 (Disc Brakes) >> Removal & Installation >> Brake Caliper >> Removal (Front)

Removal (Front)

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  1. Inspect the fluid level in the brake master cylinder reservoir.
  2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
  3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
  4. Raise and support the vehicle.
  5. Remove the tire and wheel assembly.
  6. Compress the brake caliper pistons. See Fig 1.
    • Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad.
    • Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores.
    • Remove the C-clamp from the caliper.
  7. Clean all dirt and foreign material from the brake hose end.
    NOTE: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination. See Fig 2.
  8. Remove the brake hose to caliper bolt from the brake caliper.
  9. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper housing or the brake hose end.
  10. Remove the brake hose from the caliper.
  11. Remove 2 brake caliper mounting bolts. See Fig 3.
    WARNING: Do not depress the brake pedal with the brake rotors/calipers and/or the brake drums removed. Damage to the brake system may result. If brake system damage occurs and is not repaired, vehicle damage and/or personal injury or death may result.
  12. Remove the brake caliper from the brake caliper mounting bracket.
Fig 1: Compressing Brake Caliper Pistons
G00310152Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing Brake Hose-To-Caliper Bolt
G00310153Courtesy of GENERAL MOTORS CORP.
Fig 3: Removing 2 Brake Caliper Mounting Bolts (4WD Shown; 2WD Is Similar)
G00310154Courtesy of GENERAL MOTORS CORP.