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Front Brake Caliper: Assembly

WARNING: This page is about a different car, the 2003 Oldsmobile Bravada, 2003 GMC Envoy XL, 2003 GMC Envoy, and 2003 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the NEW piston seals (3), the caliper bores, and the pistons (2) using clean brake fluid. See Figure .
  2. Install the piston seals (3). Ensure that the piston seals are not twisted in the caliper bore grooves. See Figure .
  3. Install the boot seals (1) on the pistons (2). See Figure .
  4. Install the pistons in the caliper bores.
  5. Install the bleeder valve (5) in the caliper housing (6). Tighten the bleeder valve to. See TORQUE SPECIFICATIONS  . See Figure .
  6. Install the bleeder valve cap (4). See Figure .
  7. Install the boot seals into the caliper housing bores using the Driver Handle and the Boot Seal Installer.
    Fig 1: Installation Of Boot Seals Into Caliper Housing Bores
    G00083433Courtesy of GENERAL MOTORS CORP.
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