LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 431 (Engine Mechanical - 6.5L (On-Vehicle)) >> Removal & Installation >> Cylinder Heads >> Removal (Right)

Removal (Right)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2002 GMC Savana Special, 2002 GMC Savana Camper Special, 2002 GMC Savana, 2002 Chevrolet RV Cutaway, and 2002 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cables. Drain the cooling system. See DRAINING & FILLING COOLING SYSTEM . Remove the interior engine cover from the vehicle. Remove the air cleaner from the vehicle. Remove the air intake duct from the turbocharger.
  2. Remove the transmission oil level indicator and tube from the upper intake manifold. Remove the heater hoses from the engine. Remove the generator mounting bracket. Remove the thermostat housing crossover from the cylinder heads. See THERMOSTAT HOUSING CROSSOVER . Remove the turbocharger from the engine block. See TURBOCHARGER .
  3. Remove the right side lower intake manifold from the cylinder head. See INTAKE MANIFOLD . Remove the glow plugs from the cylinder head. Remove the fuel injection nozzles from the cylinder head. Remove the front lower cylinder head bolt #5 and drain the coolant from the engine block. See Figure. Insert a copper tube (3/8 in x 12 in to 18 in) and a hose into bolt hole #5 and siphon coolant from the engine block.
  4. Remove the valve rocker arms, shafts, and the push rods from the cylinder heads. See VALVE ROCKER ARM, SHAFT, AND PUSH ROD . Remove the exhaust manifold from the cylinder head. See EXHAUST MANIFOLD . Remove the copper tube used as a siphon from the cylinder head. Remove the remaining cylinder head bolts from the cylinder head in sequence. See Figure.
    5. NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.
  5. Remove the cylinder head from the engine block. Remove the cylinder head gasket from the engine block. Clean the cylinder block surface and cylinder head bolt holes. For cleaning and inspection procedures refer to the following:
scientia non olet · About LEMON Manuals