Engine Block Plug Installation

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Tools Required

J 41712 Oil Pressure Sensor Socket or equivalent

IMPORTANT:

Engine block plug, oil gallery and coolant, sealing washers may be reused if not bent, scored or otherwise damaged.
Apply the proper amount and type of sealant to the sealing washer as recommended in the service procedure.

Apply a 3.175 mm (0.125 in) bead of sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the engine block coolant heater sealing washer, if applicable. Refer to Sealers, Adhesives, and Lubricants .
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the engine block coolant heater to the engine block, if applicable.
Tighten

Tighten the block coolant heater to 40 N.m (30 lb ft).

Fig 1: Engine Block Coolant Heater
Courtesy of GENERAL MOTORS CORP.
Apply a 3.175 mm (0.125 in) bead of sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the engine block left rear coolant drain plug sealing washer, if applicable.
Install the engine block left rear coolant drain plug, if applicable.
Tighten

Tighten the block left rear coolant drain plug to 60 N.m (44 lb ft).

Fig 2: Engine Block Coolant Drain Plug (Left Rear)
Courtesy of GENERAL MOTORS CORP.
Apply a 3.175 mm (0.125 in) bead of sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the engine block right rear coolant drain plug sealing washer.
Install the engine block right rear coolant drain plug.
Tighten

Tighten the block right rear coolant drain plug to 60 N.m (44 lb ft).

Fig 3: Engine Block Coolant Drain Plug (Right Rear)
Courtesy of GENERAL MOTORS CORP.
Apply a 3.175 mm (0.125 in) bead of sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the engine block left front oil gallery plug sealing washer.
Install the engine block left front oil gallery plug.
Tighten

Tighten the block left front oil gallery plug to 60 N.m (44 lb ft).

Fig 4: Engine Block Oil Gallery Plug (Left Front)
Courtesy of GENERAL MOTORS CORP.
Apply a 3.175 mm (0.125 in) bead of sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the engine block left rear oil gallery plug sealing washer.
Install the engine block left rear oil gallery plug.
Tighten

Tighten the block left rear oil gallery plug to 60 N.m (44 lb ft).

Fig 5: Engine Block Oil gallery Plug (Left Rear)
Courtesy of GENERAL MOTORS CORP.
Inspect the engine block rear oil gallery plug and O-ring seal. If the O-ring seal on the plug is not cut or damaged, the rear oil gallery plug may be reused.
Lubricate the O-ring seal with clean engine oil.
Install the block rear oil gallery plug into the oil gallery bore. A properly installed block plug will protrude 0.8-1.4 mm (0.0315-0.055 in) beyond the rear face of the block.

Fig 6: Installing Engine Block Rear Oil Gallery Plug
Courtesy of GENERAL MOTORS CORP.

IMPORTANT: The engine block front oil gallery plug should not be removed unless service is required.
Apply sealant GM P/N United States 12345382, GM P/N Canada 10953489, or equivalent, to the sides of the NEW front oil gallery plug.
Install a NEW engine block front oil gallery plug, if required. Install the front oil gallery plug into the oil gallery bore 2.2-2.8 mm (0.0086-0.011 in) below flush.

Fig 7: Installing Engine Block Front Oil Gallery Plug
Courtesy of GENERAL MOTORS CORP.
Apply sealant GM P/N United States 12346004, GM P/N Canada 10953480, or equivalent, to the threads of the oil pressure sensor.
Use the J 41712 or equivalent in order to install the oil pressure sensor.
Tighten

Tighten the oil pressure sensor to 20 N.m (15 lb ft).

Fig 8: Installing Oil Pressure Sensor Using J 41712
Courtesy of GENERAL MOTORS CORP.