Cylinder Head Installation - Right

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CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.

NOTE: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.

Tools Required

J 36660-A Torque Angle Meter
J 42385-100 Thread Repair Kit

Important:

Do not reuse the cylinder head bolts. Install NEW cylinder head bolts during assembly.
Do not use any type sealant on the cylinder head gasket, unless specified.
The cylinder head gaskets must be installed in the proper direction and position.

Fig 1: Cylinder Head Gasket Locating Pins
Courtesy of GENERAL MOTORS CORP.

Clean the engine block cylinder head bolt holes, if required.
Thread repair tool J 42385-107 may be used to clean the threads of old threadlocking material.
Spray cleaner GM P/N United States 12346139, GM P/N Canada 10953463, GM P/N United States 12377981, GM P/N Canada 10953463, or equivalent, into the hole.
Clean the cylinder head bolt holes with compressed air.
Check the cylinder head locating pins for proper installation.
IMPORTANT: When properly installed, the tab on the right cylinder head gasket will be located right of center or closer to the front of the engine.
Install the NEW right cylinder head gasket onto the locating pins.

Fig 2: Right Cylinder Head Gasket
Courtesy of GENERAL MOTORS CORP.
Install the cylinder head onto the locating pins and the gasket.
Install the NEW cylinder head bolts.

Fig 3: Right Cylinder Head & Bolts
Courtesy of GENERAL MOTORS CORP.

NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Tighten the cylinder head bolts.
Tighten
1. 8.1. Tighten the M11 cylinder head bolts a first pass in sequence to 30 N.m (22 lb ft).
2. 8.2. Tighten the M11 cylinder head bolts a second pass in sequence to 90 degrees using the J 36660-A .
3. 8.3. Tighten the M11 cylinder head bolts (1,2,3,4,5,6,7,8) to 90 degrees and the M11 cylinder head bolts (9 and 10) to 50 degrees a final pass in sequence to using the J 36660-A .
4. 8.4. Tighten the M8 cylinder head bolts (11,12,13,14,15) to 30 N.m (22 lb ft). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.
Fig 4: Right Cylinder Head Bolt Tightening Sequence
Courtesy of GENERAL MOTORS CORP.
The cylinder head gasket displacement can be verified by markings visible on the underside of the right gasket locating tab.
Some 4.8/5.3 L head gaskets may have 48 or 53 stamped onto the locating tab.

Some 6.0 L head gaskets may have 60 stamped onto the locating tab.

Fig 5: Right Gasket Locating Tab
Courtesy of GENERAL MOTORS CORP.