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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 419 (Engine Mechanical - 3.5L (On-Vehicle)) >> Repair Instructions >> Cylinder Head Replacement - Right >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 Oldsmobile Aurora. However, it is still accessible from the selected car via links, so may be relevant.
  1. Make sure all the cylinder head locating pins are securely mounted in the cylinder block deck face.
  2. Install a new cylinder head gasket using the deck face locating pins for retention.
    Fig 1: Installing Cylinder Head Gasket
    G01816930Courtesy of GENERAL MOTORS CORP.
  3. Align the cylinder head with the deck face locating pins.
  4. Place the cylinder head in position on the deck face.

    Important:  DO NOT reuse the old M11 cylinder head bolts.

  5. Install new M11 cylinder head bolts (2).
  6. Install the M6 bolts at the front of the cylinder head. Install the longer M6 bolt (1) in the outboard location as shown. Install the 2 shorter M6 bolts (3) in the locations shown.
    Fig 2: Installing Cylinder Head
    G01816931Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  7. Tighten the M11 bolts.

    Tighten 

    1. 7.1. Tighten the M11 cylinder head bolts to 40 N.m (30 lb ft) in the sequence shown.
    2. 7.2. Repeat the sequence turning each bolt an additional 100 degrees using the J 36660-A. 
    3. 7.3. Repeat the sequence again turning each bolt an additional 100 degrees (total 200 degrees) using the J 36660-A  .
    Fig 3: Identifying Cylinder Head Bolt Tightening Sequence
    G01816932Courtesy of GENERAL MOTORS CORP.
  8. Tighten the long M6 bolt (2).

    Tighten 

    Tighten the long M6 cylinder head bolt to 12 N.m (106 lb in).

  9. Tighten the 2 shorter M6 bolts (1).

    Tighten 

    Tighten the 2 shorter M6 cylinder head bolts to 12 N.m (106 lb in).

  10. Install the coolant temperature sensor into the right cylinder head. Refer to ENGINE COOLANT TEMPERATURE SENSOR in Engine Controls-3.5L.
  11. Install the lifters.
  12. Install the rocker arms.
  13. Install the right cylinder head camshafts. Refer to Camshaft Replacement -Right .
  14. Install the primary camshaft drive chain. Refer to Primary Camshaft Drive Chain Replacement .
  15. Remove the J 42038  from the camshaft.
  16. Install the camshaft cover. Refer to Camshaft Replacement -Right .
  17. Install the water crossover pipe. Refer to WATER CROSSOVER REPLACEMENT (LX5) or WATER CROSSOVER REPLACEMENT (L47) in Engine Cooling.
  18. Connect the right exhaust manifold to the cylinder head. Refer to EXHAUST MANIFOLD REPLACEMENT - RIGHT (LX5) or EXHAUST MANIFOLD REPLACEMENT - RIGHT (L47) in Engine Exhaust.
  19. Install the intake manifold. Refer to Intake Manifold Replacement .
    Fig 4: Locating Cylinder Head Bolts
    G01816933Courtesy of GENERAL MOTORS CORP.
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