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Water Outlet Tube: Installation

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  1. Install a NEW "O" ring seal onto the water outlet. Lightly lubricate the "O" ring seal with coolant. Install the water outlet. Install the water outlet tube bolts and tighten to specification. See TORQUE SPECIFICATIONS .
  2. Install the turbocharger bypass valve and washer. Tighten the valve to specification. Connect the turbocharger coolant return hose to the turbocharger bypass valve. Install the bolt and wiring harness bracket to the thermostat housing. Tighten the bolt to specification.
  3. Install the radiator inlet hose to the water outlet tube. Install the upper intake manifold cover. Install the upper intake manifold cover to the outlet duct. Tighten the outlet clamp at the upper intake manifold cover to specification. Fill the cooling system. See COOLING SYSTEM BLEEDING .
Fig 1: Removing/Installing Water Outlet Tube
G00232249Courtesy of GENERAL MOTORS CORP.