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Removal (Auxiliary Suburban/Yukon XL)

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  1. Recover the refrigerant from the A/C system. See RECOVERY, EVACUATION & RECHARGING in GENERAL SERVICING PROCEDURES article in GENERAL SERVICING. Drain the engine coolant. Raise the vehicle.
  2. Disconnect the heater lines from the auxiliary HVAC module at the underside of the vehicle. See Figure. Disconnect the air conditioning lines from the auxiliary HVAC module at the underside of the vehicle. See Figure.
  3. Remove the nuts from the studs that secure the auxiliary HVAC module to the underside of the vehicle. See Fig 1. Remove the safety stands. Lower the vehicle. Remove the right rear quarter trim panel.
  4. Remove the electronic suspension control module. Disconnect the electrical connectors from the auxiliary HVAC module. Remove the fastener for the upper auxiliary air duct. Carefully slide the duct up, into the headliner, until the bottom edge of the duct is above the air distributor duct. See Fig 2.
  5. Remove the fastener for the lower auxiliary air outlet. See Fig 3. Remove the fastener for the air distributor duct. Remove the air distributor duct. See Fig 4.
  6. Remove the fasteners retaining the auxiliary HVAC module to the vehicle. Remove the auxiliary HVAC module from the vehicle. See Figure.
Fig 1: Removing Nuts From Studs Securing HVAC Module To Vehicle
G00223812Courtesy of GENERAL MOTORS CORP.
Fig 2: Removing & Installing Fasteners At Upper Auxiliary Air Duct
G00223813Courtesy of GENERAL MOTORS CORP.
Fig 3: Removing & Installing Fasteners At Lower Auxiliary Air Outlet
G00223814Courtesy of GENERAL MOTORS CORP.
Fig 4: Removing & Installing Air Distributor Duct Fasteners
G00223818Courtesy of GENERAL MOTORS CORP.