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Power Brake Booster: Removal

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  1. Press brake pedal several times to exhaust pressure from accumulator. Clean dirt from hydraulic line connections at booster and at master cylinder. Disconnect hydraulic lines from booster and plug all openings.
    NOTE: In most cases, it is not necessary to disconnect master cylinder brake lines to remove booster.
  2. Remove and support master cylinder. See Fig 1. Disconnect booster push rod from brake pedal. See Fig 2. Remove booster-to-firewall nuts from inside vehicle. See Fig 3. Remove booster and gaskets.
    Fig 1: View Of Master Cylinder
    GM363527Courtesy of GENERAL MOTORS COMPANY
    Fig 2: Pushrod, Brake Pedal Pin & Stoplamp Switch
    GM156233Courtesy of GENERAL MOTORS COMPANY
    Fig 3: Booster Assembly & Bulkhead Nuts
    GM361376Courtesy of GENERAL MOTORS COMPANY