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Transfer Case: Installation

WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the right side transfer case mounting bracket to the transfer case.
  2. Install the 2 bracket-to-transfer case retaining bolts (2). See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  3. Install the upper transfer case bracket and 3 lower bracket bolts (3). See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  4. Raise the transfer case into position and slide it onto the transaxle.
  5. Install the 6 transfer case-to-transaxle nuts (1) and (2). See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  6. Install the left rear engine mount bracket (1) to the engine block. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  7. Install the 2 upper transfer case bracket bolts (1). See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  8. Install the right side transfer case mounting bracket-to-engine block mounting bolts. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  9. Install the engine and transaxle assembly into the vehicle. See appropriate MECHANICAL article in ENGINES.
  10. Install the transfer case drain plug with a new gasket (1) in the transfer case. See Figure . Tighten to specification. See TORQUE SPECIFICATIONS  .
  11. Remove the oil level/fill plug from the transfer case (2). See Figure .
  12. Fill transfer case with appropriate fluid to proper level. See LUBRICATION in SERVICING - VIBE article.
  13. Lower the vehicle.
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