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Fuel Sender Assembly: Installation

WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fuel level sensor to the fuel sender assembly. See FUEL LEVEL SENSOR .
  2. Install the new seal on the fuel tank (4). See Figure.
  3. Align the fuel pipes parallel with the mark on the fuel tank.
  4. Slowly apply pressure to the top of the spring loaded sender until the sender aligns flush with the retainer on tank.
  5. Install the retaining ring (1) using the fuel sender lock nut wrench.
  6. Connect the wiring harness to the fuel sender and the FTP sensor.
  7. Install the fuel tank. See FUEL TANK (GASOLINE) .
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