Fill Valve: Installation
WARNING: This page is about a different car, the 2003 Pontiac Sunfire and 2003 Chevrolet Cavalier. However, it is still accessible from the selected car via links, so may be relevant.
- Install the fill valve through the fill door assembly.
- Loosely install the mounting nut.
- Tighten the fill valve retaining nut (1) while holding the fill valve using a wrench (4). Tighten the fill valve retaining nut to specification. See TORQUE SPECIFICATIONS .
- Connect the fill line (3) to the fill valve (5) with a new "O" ring face seal. Lubricate the "O" ring with petroleum jelly, or equivalent. Tighten the fill line fitting to specification. See TORQUE SPECIFICATIONS .
- Connect the negative battery cable. Tighten the bolt to specification. See TORQUE SPECIFICATIONS .
- Connect the HPL harness connector.
- Start the engine. Check for CNG fuel leaks at each serviced fitting using the Combustible Gas Detector (J 45878), or equivalent.
- Slip the boot over the fill valve fitting. Tighten the fill valve boot clamp to specification. See TORQUE SPECIFICATIONS .
- Install the left carpet and the cargo net.
- Install the trunk trim panel.
- Connect the negative battery cable. Tighten to specification. See TORQUE SPECIFICATIONS .