Circuit/System Testing
- Perform the Transmission Fluid Check
.
- If the level is not within specifications, repair as necessary.
- Perform the Line Pressure Check
.
- If the pressures are not within specifications, inspect and repair the following components:
- Oil filter and seal missing, plugged, or damaged-Refer to Automatic Transmission Fluid Filter and Seal Replacement .
- Spacer plate and gasket damage or misassembled-Refer to Control Valve Body Assemble .
- PC solenoid valve damaged or contaminated
- Pressure regulator valve line-up binding or damaged
- Torque signal valve line-up binding or damaged-Refer to Control Valve Body Disassemble .
- Oil pump assembly damaged or missing components-Refer to Oil Pump Cleaning and Inspection .
- If the pressures are not within specifications, inspect and repair the following components:
- Using the scan tool observe the shift times for the 1-2 upshift. The 1-2 shift time should be less than 0.65 seconds.
- If the shift time is above 0.65 seconds, inspect and repair the following components:
- Leaking 1-2 accumulator piston seals
- Rolled 1-2 accumulator piston seals
- Cut 1-2 accumulator piston seals
Refer to Channel Plate Assembly Disassemble .
- Leaking 2nd clutch piston seals
- Rolled 2nd clutch piston seals
- Cut 2nd clutch piston seals
- Burned 2nd clutch plates
- Damaged 2nd clutch plates
- Broken 2nd clutch springs
- Out-of-position 2nd clutch springs
- Damaged 2nd clutch piston
- Cracked or damaged driven sprocket support
- Leaking driven sprocket support seals
- Damaged driven sprocket support seals
Refer to Driven Sprocket Support Assembly Disassemble .
- Internal fluid passage leaks
- Casting porosity or damage
Refer to Case Inspection .
- Damaged gasket or spacer plate
- Out-of-position gasket or spacer plate
Refer to Control Valve Body Disassemble .
- Slipping forward clutch
- Damaged sprag clutch, not holding
Refer to Direct/Coast Clutch, Reaction Carrier Disassemble .
- 2nd roller clutch damaged, not holding
Refer to Reverse Input and Second Roller Clutch Disassemble .
- If the shift time is above 0.65 seconds, inspect and repair the following components:
- Using the scan tool observe the shift times for the 2-3 upshift. The 2-3 shift time should be less than 0.65 seconds.
- If the 2-3 shift time is above 0.65 seconds, inspect and repair the following components:
- Leaking 2-3 accumulator piston seals
- Rolled 2-3 accumulator piston seals
- Cut 2-3 accumulator piston seals
Refer to Channel Plate Assembly Disassemble .
- Leaking direct clutch piston seals
- Rolled direct clutch piston seals
- Cut direct clutch piston seals
- Burned direct clutch plates
- Damaged direct clutch plates
- Broken direct clutch springs
- Out-of-position direct clutch springs
- Damaged direct clutch pistons
- Damaged, or not holding, sprag clutch
Refer to Direct/Coast Clutch, Reaction Carrier Disassemble .
- Leaking driven sprocket support seals
- Damaged driven sprocket support seals
- Damaged driven sprocket support
Refer to Driven Sprocket Support Assembly Disassemble .
- Internal fluid passage leaks
- Casting porosity or damage
Refer to Case Inspection .
- Damaged gasket or spacer plate
- Out-of-position gasket or spacer plate
Refer to Control Valve Body Disassemble .
- If the 2-3 shift time is above 0.65 seconds, inspect and repair the following components:
- Using the scan tool observe the shift times for the 3-4 upshift. The 3-4 shift time should be less than 0.65 seconds.
- If the 3-4 shift time is above 0.65 seconds, inspect and repair the following components:
- Leaking 3-4 accumulator piston seals
- Rolled 3-4 accumulator piston seals
- Cut 3-4 accumulator piston seals
Refer to Channel Plate Assembly Disassemble .
- Leaking intermediate/4th servo piston seals
- Rolled intermediate/4th servo piston seals
- Cut intermediate/4th servo piston seals
- Damaged intermediate/4th servo pin
- Seized intermediate/4th servo pin
- Damaged intermediate/4th servo piston
- Cracked intermediate/4th servo cover
- Leaking intermediate/4th servo cover
Refer to Intermediate/Fourth Servo Disassemble .
- Burned intermediate/4th band
- Out-of-position intermediate/4th band
- Damaged intermediate/4th band
- Slipping intermediate/4th band
Refer to Intermediate Fourth Band Removal .
- Internal fluid passage leaks
- Casting porosity or damage
Refer to Case Inspection .
- Damaged gasket or spacer plate
- Out-of-position gasket or spacer plate
Refer to Control Valve Body Disassemble .
- Slipping direct clutch
Refer to Direct/Coast Clutch, Reaction Carrier Disassemble .
- If the 3-4 shift time is above 0.65 seconds, inspect and repair the following components:
- Change the AT fluid and filter. Add new AT fluid, refer to Transmission Fluid Check
.
- If the fluid is not at the proper level, add as necessary.
- Perform the Transmission Adapts function.