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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1979 (Hybrid Controls - 3.6L (Hp5) - DTC P16F9 To DTC P2797) >> DTC P1AE2-P1AE4, P1B05, or P1B06 >> Circuit/System Testing

Circuit/System Testing

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

P1B05 and P1B06 without P1AE2, P1AE3 or P1AE4

    NOTE: DTC P1B05 and P1B06 should always pass and fail together. If one DTC has passed while one has failed, replace the drive motor generator power inverter control module (PIM).
  1. Ignition OFF, wait 2 minutes.
    2. NOTE: The drive motor generator control module sight shield must be installed during all testing in order to complete the HVIC current loop.
  2. Disconnect PIM connector X1.
  3. Ignition ON, observe the BECM HVIC Current Source parameter.
    • If the HVIC Current Source parameter indicates current less than 5 mA, replace the PIM.
    • If the HVIC Current Source parameter indicates current between 5-18 mA test for the HVIC Source and HVIC Return circuits shorted together between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.
      NOTE: Removal of the HV manual disconnect lever also opens the HVIC source circuit between X350 and BECM connector X1.
    • If the circuit tests normal, perform the High Voltage Disabling procedure and test for the HVIC Source and HVIC Return circuits shorted together between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

P1B05 and P1B06 with P1AE2

    NOTE: DTCs P1B05 and P1B06 should always pass and fail together. If one DTC has passed while one has failed, replace the drive motor generator power inverter control module (PIM).
  1. Ignition OFF, wait 2 minutes.
    2. NOTE: The drive motor generator control module sight shield must be installed during all testing in order to complete the HVIC current loop.
  2. Disconnect PIM connector X1.
  3. Install a 3 A fused jumper wire between the HVIC return circuit terminal 1 and the HVIC source circuit terminal 23.
  4. Ignition ON, observe the BECM HVIC Source Current parameter.
    • If the HVIC Source Current parameter indicates current between 5-18 mA, test for proper PIM connector X1 terminal contact at terminal 1 and terminal 23. If the terminal contact tests normal, replace the PIM.
  5. Remove the PIM terminal 1 to terminal 23 fused jumper wire.
  6. Test for 5-18 mA with a DMM between the HVIC Source circuit terminal 23 and ground.
    • If within the specified range, test the HVIC Return circuit for an open between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.
    • If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Return circuit for an open between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.
    • If less than the specified range, test the HVIC Source circuit for an open between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.
      NOTE: Removal of the HV manual disconnect lever also opens the HVIC source circuit between X350 and BECM connector X1.
    • If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Source circuit for an open between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

P1AE3 with or without P1B05 and P1B06

    NOTE: DTCs P1B05 and P1B06 should always pass and fail together. If one DTC has passed while one has failed, replace the drive motor generator power inverter control module (PIM).
  1. Ignition OFF, wait 2 minutes.
    2. NOTE: The drive motor generator control module sight shield must be installed during all testing in order to complete the HVIC current loop.
  2. Disconnect PIM connector X1.
  3. Ignition ON, observe the BECM HVIC Source Current parameter. The parameter should display less than 5 mA.
    • If the HVIC Source Current parameter indicates current between 5-18 mA test the HVIC Source circuit for a short to ground between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.
      NOTE: Removal of the HV manual disconnect lever also opens the HVIC source circuit between X350 and BECM connector X1.

      If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Source circuit for a short to ground between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

  4. Install a 3A fused jumper wire between the HVIC return circuit terminal 1 and the HVIC Source circuit terminal 23.
  5. Observe the BECM HVIC Source Current and HVIC Return Current parameters with the scan tool.
    • If both HVIC Source Current and HVIC Return Current parameters indicate current between 5-18 mA, replace the PIM.
    • If only the HVIC Source Current parameter indicates current between 5-18 mA test the HVIC Return circuit for a short to ground between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.

      If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Return circuit for a short to ground between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

P1AE4 with or without P1B05 and P1B06

    NOTE: DTCs P1B05 and P1B06 should always pass and fail together. If one DTC has passed while one has failed, replace the drive motor generator power inverter control module (PIM).
  1. Ignition OFF, wait 2 minutes.
    2. NOTE: The drive motor generator control module sight shield must be installed during all testing in order to complete the HVIC current loop.
  2. Disconnect PIM connector X1.
  3. Ignition ON, test for less than 35 mA with a DMM between the HVIC Source circuit terminal 23 and ground.
    • If more than the specified range, test the HVIC Source circuit for a short to voltage between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.
      NOTE: Removal of the HV manual disconnect lever also opens the HVIC source circuit between X350 and BECM connector X1.

      If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Source circuit for a short to voltage between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

  4. Ignition ON, test for less than 35 mA with a DMM between the HVIC Return circuit terminal 1 and ground.
    • If more than the specified range, test the HVIC Return circuit for a short to voltage between PIM connector X1 and X350.
      WARNING: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
      The High Voltage Disabling procedure will perform the following tasks:
      • Identify how to disable high voltage.
      • Identify how to test for the presence of high voltage.
      • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

      Failure to follow the procedures exactly as written may result in serious injury or death.

      If the circuit tests normal, perform the High Voltage Disabling procedure and test the HVIC Return circuit for a short to voltage between X350 and BECM connector X1. If the circuit tests normal, replace the BECM.

  5. If all circuits test normal, replace the PIM.
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