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Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: 3-Phase Cable Bolts
    GM1998279Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the 3-phase cable bolts (1) to the new generator starter and tighten to 8 N.m (71 lb in).
  2. Install the 3-phase cable nuts underneath the generator starter cover and tighten to 8 N.m (71 lb in).
    3. Fig 2: Generator Starter Cover Bolts
    GM1998268Courtesy of GENERAL MOTORS CORP.
  3. Install the generator starter cover bolts (1) and the 3-phase cable bracket bolts (2) and tighten to 5 N.m (44 lb in).
    4. Fig 3: Upper Generator Starter Bolt
    GM1998216Courtesy of GENERAL MOTORS CORP.
  4. Install the generator starter to the vehicle with the 3-phase cables.
  5. Install the lower generator starter bolts (2) and tighten to 58 N.m (43 lb ft).
  6. Install the A/C compressor hose assembly lines to the A/C compressor. Refer to Air Conditioning Compressor Hose Replacement (LAT) or Air Conditioning Compressor Hose Replacement (LY7) .
  7. Install the upper generator starter bolt (1) and tighten to 58 N.m (43 lb ft).
  8. Connect the engine wiring harness electrical connectors next to the generator starter.
  9. Install the upper radiator hose to the cylinder head.
    10. Fig 4: Oil Level Indicator Bracket Bolts
    GM1998212Courtesy of GENERAL MOTORS CORP.
  10. Install the bolt (1) securing the 3-phase cables to the oil level indicator bracket and tighten to 10 N.m (89 lb in).
    11. Fig 5: Battery Positive Terminal Block Nuts
    GM1999097Courtesy of GENERAL MOTORS CORP.
  11. Install the 3-phase cable terminal block (4) and nuts (3) and tighten to 10 N.m (89 lb in).
  12. Install the battery positive terminal block (2) and nuts (1) and tighten to 10 N.m (89 lb in).
    13. Fig 6: Generator Control Module Cover Bolts And Cover
    GM1998181Courtesy of GENERAL MOTORS CORP.
  13. Install the generator control module cover bolts (1) and cover (2) and tighten to 10 N.m (89 lb in).
    14. Fig 7: ECM Bracket
    GM1998167Courtesy of GENERAL MOTORS CORP.
  14. Install the ECM bracket (3), bolts (1) and nuts (2) and tighten to 10 N.m (89 lb in).
    15. Fig 8: Battery Positive Cable Jumper Block, & ECM & TCM Electrical Connectors
    GM1998156Courtesy of GENERAL MOTORS CORP.
  15. Connect the ECM electrical connectors (2) and the TCM electrical connectors (3).
  16. Clip in the battery positive cable jumper block (1) to the ECM bracket (4).
  17. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging (Without HP5) .
  18. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill Without HP5) or Cooling System Draining and Filling (GE 47716 Fill Without HP5) .
  19. Install the drive belt. Refer to Drive Belt Replacement (LAT) .
  20. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
  21. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
  22. Using a Tech 2, command an autostart in order to verify that the system is working properly.
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