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Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Generator Control Bracket Bolts
    GM1998530Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  1. Install the generator control bracket bolts (1) and the generator control module bracket (2) and tighten the bolts to 10 N.m (89 lb in).
    2. Fig 2: Generator Control Module Bracket Nut
    GM1998511Courtesy of GENERAL MOTORS CORP.
  2. Install the generator control module bracket nut (1) and tighten to 25 N.m (19 lb ft).
    3. Fig 3: Fusible Link Nut And Bolt
    GM1998501Courtesy of GENERAL MOTORS CORP.
  3. Install the following components:
    • Fusible link nut (1)
    • Fusible link bolt (2)
    • 36-volt battery cable nut (3)
    • 36-volt battery cable nut (4)
    • Ground strap nut (5)

      Tighten the nuts and bolts to 10 N.m (89 lb in).

    4. Fig 4: Generator Control Module Electrical Connectors
    GM1998402Courtesy of GENERAL MOTORS CORP.
  4. Connect the 2 coolant hoses to the generator control module.
  5. Connect the generator control module electrical connectors (1).
    6. Fig 5: Battery Positive Terminal Block Nuts
    GM1999097Courtesy of GENERAL MOTORS CORP.
  6. Install the 3-phase cable terminal block (4) and nuts (3).
  7. Install the battery positive terminal block (2) and nuts (1) and tighten to 10 N.m (89 lb in).
    8. Fig 6: Generator Control Module Cover Bolts And Cover
    GM1998181Courtesy of GENERAL MOTORS CORP.
  8. Install the generator control module cover bolts (1) and cover (2) and tighten to 10 N.m (89 lb in).
    9. Fig 7: ECM Bracket
    GM1998167Courtesy of GENERAL MOTORS CORP.
  9. Install the ECM bracket (3), bolts (1) and nuts (2) and tighten to 10 N.m (89 lb in).
    10. Fig 8: Battery Positive Cable Jumper Block, & ECM & TCM Electrical Connectors
    GM1998156Courtesy of GENERAL MOTORS CORP.
  10. Connect the ECM electrical connectors (2) and the TCM electrical connectors (3).
  11. Clip in the battery positive cable jumper block (1) to the ECM bracket (4).
  12. Fill the cooling system. Refer to Cooling System Draining and Filling (Static Fill Without HP5) or Cooling System Draining and Filling (GE 47716 Fill Without HP5) .
  13. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
  14. If the generator control module was replaced, program the new module. Refer to Control Module References .
  15. Using a Tech 2, command an autostart in order to verify that the system is working properly.
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