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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1932 (Hybrid Energy Storage System - 3.6L (Hp5)) >> Repair Instructions >> Drive Motor Battery Disconnect Control Module Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Center Cover
    GM2183068Courtesy of GENERAL MOTORS CORP.
  1. Review the high voltage safety information prior to performing the High Voltage Disabling. Refer to High Voltage Safety .
  2. Perform the High Voltage Disabling procedure. Refer to High Voltage Disabling .
  3. Remove the drive motor generator control module. Refer to Drive Motor Generator Battery Control Module Replacement .
  4. Remove the drive motor battery coolant cooler cover. Refer to Drive Motor Battery Coolant Cooler Cover Replacement .
  5. Remove the battery center cover fasteners (1) and the center cover (2).
    6. Fig 2: Plastic Terminal Covers
    GM2183070Courtesy of GENERAL MOTORS CORP.
    WARNING: High Voltage (HV) cables are not repairable. After disconnecting HV cables, protect and insulate ring terminal ends immediately with the EL-48569 terminal covers and UL® Listed, or equivalent, insulation tape rated at a minimum of 600 volts. Damage caused to unprotected terminal ends will result in cable replacement.
  6. Remove the plastic terminal covers (1).
    7. Fig 3: Terminal Fasteners
    GM2183128Courtesy of GENERAL MOTORS CORP.
  7. Remove the terminal fasteners (1).
    8. Fig 4: Battery Terminal Cables
    GM2183181Courtesy of GENERAL MOTORS CORP.
  8. One at a time, reposition the battery terminal cables (1) and using the EL-48569:  covers, cover the terminals.
    9. Fig 5: Module Fasteners, Connectors And Drive Motor Battery Disconnect Control Module
    GM2183242Courtesy of GENERAL MOTORS CORP.
  9. Remove the module fasteners (1).
  10. Disconnect the electrical connectors (2).
  11. Remove the drive motor battery disconnect control module (3).
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