Removal Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The catalytic converter is serviced by replacing the entire assembly. Always replace the gaskets at the front and rear flanges when servicing the catalytic converter. Never install the original gasket.

Fig 1: Left Side Exhaust Manifold Heat Shield Bolts

Courtesy of GENERAL MOTORS CORP.

Remove the heated oxygen sensors (HO2S). Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 .
Lower the vehicle.
Remove the left side exhaust manifold heat shield bolts (1).
Remove the left side exhaust manifold heat shield.

Fig 2: Left Side Catalytic Converter To Exhaust Manifold Nuts

Courtesy of GENERAL MOTORS CORP.

Remove the left side catalytic converter to exhaust manifold nuts (1).
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
Support the exhaust system.

Fig 3: Catalytic Converter To Intermediate Muffler Nuts

Courtesy of GENERAL MOTORS CORP.

Remove the catalytic converter to muffler nuts (1).
Reposition the muffler assembly rearward until the catalytic converter can be removed.
Remove the catalytic converter.
Remove the catalytic converter gaskets.
Clean and inspect the exhaust manifold and the exhaust pipe gasket mating surfaces.