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Engine Block Assemble

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Engine Oil Pressure Indicator Switch
    GM909630Courtesy of GENERAL MOTORS CORP.
  1. Apply sealer GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the oil pressure switch threads.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the engine oil pressure switch and tighten to 16 N.m (12 lb ft).
    3. Fig 2: View Of Knock Sensors
    GM909629Courtesy of GENERAL MOTORS CORP.
  3. Install the knock sensors and tighten to 25 N.m (18 lb ft).
    4. Fig 3: View Of Engine Block Plug
    GM909628Courtesy of GENERAL MOTORS CORP.
  4. Apply sealer GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the engine block plug.
  5. Install a NEW engine block plug and tighten to 60 N.m (44 lb ft).
  6. Install the transmission locating pins. The installation height should be 8.3-9.3 mm (0.327-0.366 in) (A).
    7. Fig 4: View Of Front Oil Gallery Plugs (107, 110, 137)
    GM909627Courtesy of GENERAL MOTORS CORP.
  7. Apply sealer GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the front oil gallery plug threads (110, 137).
  8. Install the front oil gallery plug (110) and tighten to 19 N.m (14 lb ft).
  9. Install the front oil gallery plug (137) and tighten to 33 N.m (24 lb ft).
  10. Apply sealer GM P/N 12377901 (Canadian P/N 10953504), or equivalent to the front oil gallery plug (107).
  11. Install the front oil gallery plug (107) so that it is 1.5 mm (0.06 in) below flush of the engine block.
  12. Install the engine front cover locating pins (546). The installation height should be 5.8-8.2 mm (0.228-0.323 in) (A).
    13. Fig 5: Identifying Rear Oil Gallery Plugs
    GM1956506Courtesy of GENERAL MOTORS CORP.
  13. Apply Sealer GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the rear oil gallery plugs.
  14. Install the rear oil gallery plugs (103) and tighten to 19 N.m (14 lb ft).
  15. Install the rear oil gallery plugs (102) and tighten to 33 N.m (24 lb ft).
    16. Fig 6: Identifying Camshaft Rear Bearing Hole Plug Installation Depth
    GM187008Courtesy of GENERAL MOTORS CORP.
  16. Apply sealer GM P/N 12377901 (Canadian P/N 10953504), or equivalent to the camshaft rear bearing hole plug.
  17. Install the camshaft rear bearing hole plug.
    18. Fig 7: View Of Left Coolant Drain Plug
    GM909514Courtesy of GENERAL MOTORS CORP.
    CAUTION: Maximum gasket performance is achieved when using new fasteners, which contain a thread-locking patch. If the fasteners are not replaced, a thread locking chemical must be applied to the fastener threads. Failure to replace the fasteners or apply a thread-locking chemical MAY reduce gasket sealing capability.
  18. Apply sealer GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the left and right coolant drain plug threads.
  19. Install the left coolant drain plug and tighten to 19 N.m (14 lb ft).
    20. Fig 8: View Of Right Coolant Drain Plug
    GM909516Courtesy of GENERAL MOTORS CORP.
  20. Install the right coolant drain plug and tighten to 19 N.m (14 lb ft).
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