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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1893 (Drive Axles - Front) >> Repair Instructions >> Differential Case Assembly Disassemble (8.25 Inch Axle) >> Disassembly Procedure

Disassembly Procedure

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  1. Remove the differential side bearing by performing the following steps:
    1. Place the differential case in a vise.
    2. Install the J 22888-20A  (2) and the J 8107-2  (1) as shown.
      Fig 1: Removing Differential Side Bearing
      G01455923Courtesy of GENERAL MOTORS CORP.
    3. Remove the differential side bearings using the J22888-20A  .
  2. Remove the differential assembly from the vise.

    Important:  The ring gear bolts have left-hand threads.

  3. Remove the ring gear bolts. Discard the bolts.
    Fig 2: Removing Ring Gear Bolts
    G01455924Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  4. Remove the ring gear from the differential case. Drive the ring gear off with a brass drift if necessary.
    Fig 3: Removing Ring Gear From Differential Case
    G01455925Courtesy of GENERAL MOTORS CORP.
  5. Remove the pinion shaft pin.

    Use a hammer and a drift pin in order to drive out the pin.

    Fig 4: Removing Pinion Shaft Pin
    G01455926Courtesy of GENERAL MOTORS CORP.
  6. Remove the pinion shaft.
    Fig 5: Removing Pinion Shaft
    G01455927Courtesy of GENERAL MOTORS CORP.
  7. Remove the differential pinion gears and the differential side gears by performing the following steps:
    1. Roll the differential pinion gears out of the case with the pinion gear thrust washers.
    2. Remove the differential side gears and the side gear thrust washers.

      Mark the pinion gears and thrust washers top and bottom and the differential side gears and thrust washers left and right.

    Fig 6: Removing Differential Pinion Gears And Differential Side Gears
    G01455928Courtesy of GENERAL MOTORS CORP.