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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1884 (Transfer Case - NVG 900) >> Repair Instructions >> Front Drive Axle Inner Stub Shaft Bearing Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Installing Axle Shaft Bearing On The Carrier
    GM857936Courtesy of GENERAL MOTORS CORP.
  1. Using J 4972-4  and a driver, install the axle shaft bearing to the carrier until the bearing seats. See Special Tools .
    2. Fig 2: Cleaning Carrier Assembly Housing Sealing Surface
    GM850510Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not use motor-powered tools to clean surfaces.
  2. Clean the carrier assembly housing sealing surface (1) with a solvent and scrape it clean with a razor knife.
    3. Fig 3: Cleaning Cover Sealing Surface
    GM850512Courtesy of GENERAL MOTORS CORP.
  3. Clean the cover sealing surface (1) with solvent and scrape it with a razor blade.
    4. Fig 4: Removing/Installing Carrier Assembly From The Housing
    GM850523Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Grease the seal lips in order to protect the seal and to ease in assembly.
  4. Install the carrier assembly (1) to the housing.
    5. Fig 5: Applying Sealer To Housing
    GM934846Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not apply excess sealer. Excess sealer could cause premature failure.
  5. Apply a 2-3 mm (0.8-0.12 in) amount of sealant GM P/N 1052943 (Canadian P/N 10953491), or equivalent, to the housing (1).
    6. Fig 6: Side Cover & Bolts
    GM934818Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
    IMPORTANT: Grease the seal lips in order to protect the seal and to ease in assembly. Coat the bolt threads with thread sealant GM P/N 12345382 (Canadian P/N 10953489).
  6. Install the side cover bolts (1) and the bolts (2 and 3) to the housing.

    There is not a specific tightening sequence, but the bolts with the dowel pins should be tightened first, and alternate the others from side to side.

    Tighten:  Tighten the side cover bolts to 37 N.m (27 lb ft).

  7. Install the transfer case mounting bracket. Refer to Transfer Case Bracket Replacement .
  8. Using the J 44809  , install the NEW output shaft seal.
    9. Fig 7: View Of Stub Shaft Retainer Ring
    GM928957Courtesy of GENERAL MOTORS CORP.
  9. Install the stub shaft using the J 6125-1B  and J 38868  .
  10. Install a NEW retainer ring on the stub shaft.
  11. Install the intermediate shaft. Refer to Intermediate Shaft Replacement (L61) or Intermediate Shaft Replacement (L66) .
  12. Install the right wheel drive shaft. Refer to Front Wheel Drive Shaft Replacement (Non Hybrid) or Front Wheel Drive Shaft Replacement (Hybrid) .
  13. Fill the transfer case fluid. Refer to Transfer Case Fluid Replacement .
  14. Lower the vehicle.
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