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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1882 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the clutch fluid reservoir cap and area around the cap.
  2. Remove the clutch fluid reservoir cap and remove enough brake fluid to clear a passage to the clutch master cylinder.
  3. Fig 1: Clutch Pedal Retainer
    GM1145170Courtesy of GENERAL MOTORS CORP.
  4. Remove the clutch pedal retainer.
  5. Remove the clutch master cylinder pushrod from the clutch pedal assembly, 1st design.
  6. Fig 2: Clutch Master Cylinder & Clutch Pedal Assembly
    GM1145185Courtesy of GENERAL MOTORS CORP.
  7. Remove the clutch master cylinder pushrod from the clutch pedal assembly, 2nd design.
  8. Fig 3: Pressure Line & Clutch Actuator Cylinder
    GM1145224Courtesy of GENERAL MOTORS CORP.
  9. Place a shop towel under the clutch master cylinder in order to catch any fluid loss.
  10. Using a pick tool on the strut tower side, disconnect the clutch line from clutch master cylinder.
  11. Cap the reservoir and hydraulic lines in order to prevent fluid loss and contamination.
  12. Fig 4: Clutch Master Cylinder Mounting Nuts & Clutch Fluid Reservoir
    GM1145258Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not damage the pushrod boot when sliding it through the front of the dash.
  13. Remove the clutch master cylinder mounting nuts and slide the clutch fluid reservoir up and out.