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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1841 (Power Steering System) >> Repair Instructions >> Rack and Pinion Outer Tie Rod End Replacement

Rack and Pinion Outer Tie Rod End Replacement

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Rack and Pinion Outer Tie Rod End
GM1816251Courtesy of GENERAL MOTORS CORP.
Rack and Pinion Outer Tie Rod End Replacement

Callout Component Name

Preliminary Procedure

  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the front wheel and tire assembly. Refer to Tire and Wheel Removal and Installation .
1 Outer Tie Rod Castle Nut
NOTE: Refer to Fastener Notice .

Tip:  Prior to installing the castle nut, use the J 44015  to seat the ball stud taper. Tighten the tool to 40 N.m (30 lb ft).

Torque:  25 N.m (18 lb ft) + 90 degrees.

2 Outer Tie Rod Jam Nut

Tighten:  60 N.m (44 lb ft).


Tip:  To keep toe alignment in approximate location, mark the location of the jam nut on the inner tie rod prior to removal.
3 Outer Tie Rod
IMPORTANT: Do not free the ball stud from the steering knuckle by use of a pickle fork or a wedge type tool. Damage to the seal or bushing may result.

Tip: 
  • Use the SA91100C  , to separate the outer tie rod ball stud from the steering knuckle.
  • Inspect the inner tie rod for bent or damaged threads.
  • Clean the tapered surface of the steering knuckle.
  • Lubricate the tie rod threads with chassis lubricant. Refer to Fluid and Lubricant Recommendations
  • Count the number of turns during removal to aid installation.
  • Adjust the front toe. Refer to Front Toe Adjustment .

Special Tools

  • SA91100C  Tie Rod Separator
  • J 44015  Tie Rod Installer