LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1819 (Engine Mechanical - 3.5L (L66)) >> Repair Instructions >> On Vehicle Repair Instructions >> Intake Manifold Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Intake Manifold Gasket
    GM1226500Courtesy of GENERAL MOTORS CORP.
  1. Install the intake manifold with gasket.
  2. Fig 2: View Of IAT2 Sensor
    GM1226493Courtesy of GENERAL MOTORS CORP.
  3. Install the intake manifold nuts and bolts in sequence.
  4. NOTE: Refer to Fastener Notice .
  5. Tighten the intake manifold nuts and bolts.

    Tighten: 

    • Tighten the intake manifold nuts and bolts to first pass to 11 N.m (97 lb in).
    • Tighten the intake manifold nuts and bolts final pass to 22 N.m (16 lb ft).

  6. Install the outlet duct bracket and nuts.

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  7. Install the IAT2 sensor.

    Tighten:  Tighten the IAT2 sensor to 18 N.m (13 lb ft).

  8. Fig 3: Identifying Intake Manifold Top Cover Gasket
    GM1226496Courtesy of GENERAL MOTORS CORP.
  9. Install the intake manifold top cover gasket.
  10. Fig 4: View Of Intake Manifold
    GM1226502Courtesy of GENERAL MOTORS CORP.
  11. Install the intake manifold top cover, nuts, and bolts.
  12. Tighten the nuts, and bolts in sequence.

    Tighten: 

    • Tighten the nuts and bolts to first pass to 6 N.m (53 lb in).
    • Tighten the nuts and bolts final pass to 12 N.m (106 lb in).

  13. Install the throttle body. Refer to Throttle Body Assembly Replacement .
  14. Connect the PCV hoses to the intake manifold.
  15. Connect the brake booster hose from the intake manifold.
  16. Install the outlet resonator/duct assembly. Refer to Air Cleaner Resonator Outlet Duct Replacement .