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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1819 (Engine Mechanical - 3.5L (L66)) >> Repair Instructions >> Off Vehicle Repair Instructions >> Valve Guide Reaming/Valve and Seat Grinding >> Valve Inspection

Valve Inspection

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Inspection Points For Valves Damage
    GM156174Courtesy of GENERAL MOTORS CORP.
  1. Inspect the valve stems for scoring, wear or warpage.
    • A valve stem that has excessive scoring (3 or 4) or wear (4 or 6) must be replaced.
    • A valve guide that is worn and has excessive stem-to-guide clearance must be replaced.
  2. Inspect the valve for the following conditions:
    • Burnt or eroded areas (1)
    • A worn margin (2)
    • A bent stem (3)
    • A worn or scored stem (4)
    • A worn key groove (5)
    • A worn stem tip (6)
  3. Fig 2: Inspecting Valve Face For Burning, Pitting & Cracking
    GM156173Courtesy of GENERAL MOTORS CORP.
  4. Inspect the valve face for the following conditions:
    • Worn or no margin (1 or 4)
    • Pitted surfaces (2)
    • Burnt or eroded areas (3)
  5. Fig 3: Measuring The Valve
    GM897308Courtesy of GENERAL MOTORS CORP.
  6. Measure the valve.

    Specification: 

    • Intake valve head diameter (a): 34.9-35.1 mm (1.374-1.382 in)
    • Intake valve overall length (b): 115.7-116.3 mm (4.555-4.579 in)
    • Intake valve stem diameter (c) - new: 5.485-5.495 mm (0.2159-0.2163 in)
    • Intake valve stem diameter (c) - service limit: 5.455 mm (0.2148 in)
    • Exhaust valve head diameter (a): 29.9-30.1 mm (1.177-1.185 in)
    • Exhaust valve overall length (b): 113.9-114.5 mm (4.484-4.508 in)
    • Exhaust valve stem diameter (c) - new: 5.45-5.46 mm (0.2146-0.215 in)
    • Exhaust valve stem diameter (c) - service limit: 5.42 mm (0.2134 in)