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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1814 (Engine Mechanical - 2.2L (L61)) >> Repair Instructions >> On-Vehicle Repair Instructions >> Camshaft Cover Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Removing/Installing Cam Cover Assembly
    GM894940Courtesy of GENERAL MOTORS CORP.
  1. Visually inspect the camshaft cover gasket for signs of leakage. The camshaft cover gasket is reusable if not damaged.
  2. Assemble the camshaft cover and gasket. Use care to make sure the gasket is located in the retaining groove on the camshaft cover.
  3. NOTE: Refer to Fastener Notice .
  4. Install the cover on the cylinder head and hand-tighten the bolts.

    Tighten:  Tighten the camshaft cover bolts to 10 N.m (89 lb in).

  5. Fig 2: Connecting/Disconnecting Fuel Feed Pipe
    GM854303Courtesy of GENERAL MOTORS CORP.
  6. Reposition the fuel line assembly.
  7. NOTE: An open-end wrench must be used to support the fuel line to rail connection during loosening/tightening to avoid damaging the fuel rail assembly.
  8. Install the transfer line fitting to the fuel rail.

    Tighten:  Tighten the transfer fitting-to-fuel rail to 10 N.m (89 lb in).

  9. Fig 3: View Of Fuel Feed Pipe Fastener
    GM854304Courtesy of GENERAL MOTORS CORP.
  10. Connect the fuel rail bracket and bolt to the cylinder head.

    Tighten:  Tighten the fuel line bracket bolt to 10 N.m (89 lb in).

  11. Connect the ground strap to camshaft cover assembly.

    Tighten:  Tighten the camshaft cover ground strap bolts to 10 N.m (89 lb in).

  12. Connect the degas hose and clamp to the cylinder head.
  13. Connect the degas hose bracket and bolt to the cylinder head.

    Tighten:  Tighten the coolant pipe bracket bolt to 10 N.m (89 lb in).

  14. Fig 4: View of Ignition Module Housing Assembly With Spark Plug Boots
    GM951506Courtesy of GENERAL MOTORS CORP.
  15. Install the ignition module assembly to cam cover and hand tighten the retaining bolts.

    Tighten:  Tighten the ignition module-to-camshaft cover bolts to 8 N.m (71 lb in).

  16. Fig 5: Identifying Outlet Resonator/Duct Assembly
    GM898897Courtesy of GENERAL MOTORS CORP.
  17. Install the outlet resonator/duct assembly into position.
  18. Connect the PCV fresh air vent hose assembly.
  19. Tighten the clamp at the throttle body assembly.
  20. Position the outlet resonator/duct assembly up with support bracket and install the push-pin.
  21. Tighten the clamp at the air cleaner assembly.
  22. Connect the IAT connector.
  23. Install the air cleaner outlet duct assembly. Refer to Air Cleaner Outlet Resonator Replacement .
  24. Connect the negative battery cable.