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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1771 (Engine Exhaust) >> Repair Instructions >> Exhaust Manifold Pipe Replacement (L81) >> Installation (Rear)

Installation (Rear)

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Exhaust Pipe Flange
    GM927901Courtesy of GENERAL MOTORS CORP.
  1. Position the pipe into the vehicle front and rear flanges and install a new gasket onto the manifold studs.
  2. Fig 2: Gasket & Exhaust Pipe
    GM926819Courtesy of GENERAL MOTORS CORP.
  3. Assemble the exhaust pipe to manifold and install new nuts - hand tighten only.
  4. Fig 3: Installing New Gasket Onto Exhaust Pipe Rear Flange
    GM927888Courtesy of GENERAL MOTORS CORP.
  5. Install the new gasket onto the exhaust pipe rear flange.
  6. Assemble the front pipe to rear pipe, install the nuts and tighten.

    Tighten:  Tighten the front pipe-to-rear pipe nuts - L81 to 30 N.m (22 lb ft).

  7. Tighten the front pipe to manifold nuts.

    Tighten:  Tighten the front pipe-to-maniold nuts - L81 to 42 N.m (31 lb ft).

  8. Fig 4: Connecting Electrical Connector To Oxygen Sensor (O2S)
    GM927926Courtesy of GENERAL MOTORS CORP.
    NOTE: Silicone based products will contaminate the HO2S. Use only a nickel based anti-seize compound that does not contain silicone.
  9. Install the oxygen sensor and tighten, connect the electrical connector.

    Tighten:  tighten the oxygen sensor - L81 to 45 N.m (33 lb ft).