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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1758 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Actuator Cylinder Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Clutch Actuator Cylinder & Transaxle
    GM1145263Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Excessive amounts of lubricant on the input shaft splines can contaminate the clutch disc and cause clutch shudder.
  1. Lightly lubricate the inside diameter of the bearing with input shaft lubricant P/N 21005995 or equivalent.
  2. Install the clutch actuator cylinder (1) to the transaxle.
    3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the clutch actuator cylinder bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  4. Install the transaxle. Refer to Transmission Replacement in Manual Transmission - Getrag-5 Speed.
    5. Fig 2: Clutch Line & Clutch Master Cylinder
    GM1145224Courtesy of GENERAL MOTORS CORP.
  5. Connect the clutch master cylinder line to the transaxle by pushing it in until it seats.
  6. Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding  .
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