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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1748 (Manual Transmission - GETRAG 5 Speed) >> Repair Instructions >> Intermediate Shaft Assemble >> Tools Required

Tools Required

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J 24433 Press Tube

    Fig 1: Exploded View Of 2nd Gear Assembly
    GM514859Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Lubricate all components with transmission fluid before installation.
  1. Install the caged needle bearing (5).
  2. Install the 2nd gear (4).
  3. Install the 2nd gear inner cone (3).
  4. Install the 2nd gear blocking ring (2).
  5. Install the 2nd gear outer cone (1).
  6. Fig 2: 1st/2nd Synchronizer & J 24433
    GM514862Courtesy of GENERAL MOTORS CORP.
    IMPORTANT:
    • Make sure to properly align the synchronizer to the gear and notches in the blocking ring.
    • Observe the orientation of the synchronizer. The shoulder of the synchronizer faces 1st gear.
  7. Install the 1st/2nd synchronizer using J 24433 and a hydraulic press.
  8. Fig 3: Thrust Washer & Bearing Collar
    GM514863Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Install the bearing collar oil hole 180 degrees from shaft oil hole.
  9. Install the thrust washer (2) and the bearing collar (1) using an appropriate tool and a hydraulic press.
  10. Fig 4: 1st Gear Outer/Inner Cone & Blocking Ring
    GM514864Courtesy of GENERAL MOTORS CORP.
  11. Install the 1st gear outer cone (3).
  12. Install the 1st gear blocking ring (2).
  13. Install the 1st gear inner cone (1).
  14. Fig 5: 1st Gear & Roller Bearing
    GM514865Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The steps in both roller bearings must fall into the 1st gear.
  15. Install the roller bearing.
  16. Install the 1st gear.
  17. Install the roller bearing.
  18. Fig 6: Thrust Washer
    GM514866Courtesy of GENERAL MOTORS CORP.
  19. Install the thrust washer using J 24433 and a hydraulic press.