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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1679 (Engine Exhaust System) >> Repair Instructions >> Exhaust Manifold Replacement - Left (3.1L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the left exhaust manifold gasket.
  2. Install the left exhaust manifold.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the left exhaust manifold nuts.

    Tighten 

    Tighten the nuts to 16 N.m (12 lb ft).

    Fig 1: Installing Left Exhaust Manifold & Nuts
    G01969132Courtesy of GENERAL MOTORS CORP.
  4. Install the left exhaust manifold heat shield.
  5. Install the left exhaust manifold heat shield bolts.

    Tighten 

    Tighten the bolts to 10 N.m (89 lb in).

    Fig 2: Installing Left Exhaust Manifold Heat Shield & Bolts
    G01969133Courtesy of GENERAL MOTORS CORP.
  6. Install the exhaust crossover pipe nuts to the left exhaust manifold.

    Tighten 

    Tighten the nuts to 25 N.m (18 lb ft).

    Fig 3: Installing Exhaust Crossover Pipe & Nuts
    G01969134Courtesy of GENERAL MOTORS CORP.
  7. Install the exhaust crossover pipe heat shield.
    Fig 4: Installing Exhaust Crossover Pipe Heat Shield & Bolts
    G01969135Courtesy of GENERAL MOTORS CORP.
  8. Install the exhaust crossover pipe heat shield bolts.

    Tighten 

    Tighten the bolts to 10 N.m (89 lb in).

  9. Install the thermostat bypass pipe. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT in Engine Cooling.
  10. Install the right engine mount strut bracket. Refer to ENGINE MOUNT STRUT BRACKET REPLACEMENT - RIGHT in Engine Mechanical - 3.1L.
  11. Install the air cleaner intake duct. Refer to AIR CLEANER INTAKE DUCT in Removal & Installation - A/T.
  12. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE in Battery.