LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1666 (Heating, Ventilation And Air Conditioning) >> Repair Instruction >> Compressor Replacement (3.8L) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  1. Install the compressor drain plug (1).

    Tighten 

    Tighten the drain plug to 20 N.m (15 lb ft).

    Fig 1: Identifying Compressor Drain Plug
    G01568507Courtesy of GENERAL MOTORS CORP.
  2. Install the A/C compressor.
  3. Install the A/C compressor front nuts.

    Tighten 

    Tighten the nuts to 50 N.m (37 lb ft).

  4. Install the A/C compressor rear bolts.

    Tighten 

    Tighten bolts to 50 N.m (37 lb ft).

  5. Install the new sealing washers. Refer to SEALING WASHER REPLACEMENT  .
  6. Install the A/C compressor hose assembly to the rear of the A/C compressor.
  7. Install the A/C compressor hose nut to the compressor.

    Tighten 

    Tighten the nut to 33 N.m (24 lb ft).

  8. Connect the electrical connector to the A/C compressor.
    Fig 2: Installing A/C Compressor
    G01568508Courtesy of GENERAL MOTORS CORP.
  9. Install the lower air deflector. Refer to RADIATOR AIR BAFFLE AND DEFLECTOR REPLACEMENT - LOWER in Engine Cooling.
  10. Install the right side engine splash shield. Refer to SPLASH SHIELD REPLACEMENT -- ENGINE in Body Front End.
  11. Lower the vehicle.
  12. Release the drive belt tension by lifting or rotating the drive belt tensioner with a breaker bar.
  13. Install the drive belt around the A/C compressor pulley.
    IMPORTANT: Make sure the drive belt is aligned into the proper grooves of all pulleys.
  14. Slowly release the tension from the drive belt tensioner and remove the breaker bar.
  15. Evacuate and recharge the A/C system. Refer to REFRIGERANT RECOVERY AND RECHARGING  .
  16. Leak test the fittings of the component using J 39400-A  .