LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1646 (Door System, Mirror System & Window System) >> Repair Instructions >> Hinge Replacement - Rear Door - Door Side >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove all of the related panels and components.
  2. Remove any excess sealer surrounding the existing hinge and scribe the location of the hinge on the hinge pillar.
  3. Lightly hand-sand the existing hinge with 100 grit or finer sandpaper in order to locate the 4 welds that attach the hinge to the pillar.
    IMPORTANT: It is critical to punch the center of the weld so that as much of the weld as possible is removed during the drilling.
  4. Center punch each of the 4 weld marks on the original hinge.
    Fig 1: Sanding Hinge
    G01577913Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not drill into the door (1).
  5. Drill through the hinge (2), at each punch location. Use a 13 mm (1/2 in) rotabroach hole saw (3) or equivalent.
  6. Remove the hinge. If necessary, use a chisel in order to separate the hinge from the door.
  7. Remove all of the remaining welds from the door surface in order to ensure a flush fit of the service hinge.
    Fig 2: Drilling Hinge Using Rotabroach Hole Saw
    G01577914Courtesy of GENERAL MOTORS CORP.
scientia non olet · About LEMON Manuals