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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1644 (Bumper System) >> Repair Instructions >> Bumper Filler Replacement-Front side (New Style GMC) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the bumper filler from the vehicle.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the fasteners securing the filler panel to the headlamp bracket and the radiator support.

    Tighten 

    Tighten the filler panel to the headlamp bracket and the radiator support to 9 N.m (80 lb in).

    Fig 1: Installing Bumper Filler
    G01577704Courtesy of GENERAL MOTORS CORP.
  3. Install the fog lamps, if equipped. Refer to FOG LAMP REPLACEMENT-FRONT (OLD STYLE) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE GMC) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE CHEVROLET) .
  4. Position the front bumper assembly on the vehicle.
    NOTE: Refer to FASTENER NOTICE .
    IMPORTANT: Tighten the bolts in the following sequence.
  5. Install the retaining bolts (1, 2) to the front bumper.

    Tighten 

    1. Tighten the bracket bolt (1) to 85 N.m (63 lb ft).
    2. Tighten the bracket bolt (2) to 85 N.m (63 lb ft).
    3. Tighten the brace bolt (3) to 55 N.m (41 lb ft).
    4. Fig 2: Installing Retaining Bolts
      G01577705Courtesy of GENERAL MOTORS CORP.
  6. Connect the electrical connector to the fog lamps, if equipped.
  7. Install the front grille. Refer to GRILLE REPLACEMENT (OLD STYLE) or GRILLE REPLACEMENT (NEW STYLE GMC) or GRILLE REPLACEMENT (NEW STYLE CHEVROLET) .
    Fig 3: Connecting Electrical Connector
    G01577706Courtesy of GENERAL MOTORS CORP.