LEMON Manuals: Even more car manuals for everyone
Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1644 (Bumper System) >> Repair Instructions >> Bumper Filler Replacement-Front Side (Old Style) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the bumper filler from the vehicle.
    NOTE: Refer to FASTENER NOTICE
  2. Install the fasteners securing the filler panel to the headlamp bracket and the radiator support.

    Tighten 

    Tighten the filler panel to the headlamp bracket and the radiator support to 9 N.m (80 lb in).

    Fig 1: Installing Bumper Filler
    G01577698Courtesy of GENERAL MOTORS CORP.
  3. Install the fog lamps, if equipped. Refer to FOG LAMP REPLACEMENT-FRONT (OLD STYLE) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE GMC) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE CHEVROLET) .
  4. Install the air deflector to the bumper if necessary. Refer to Air Deflector Replacement-Front Bumper Fascia   . 
  5. Position the front bumper assembly on the vehicle.
    NOTE: Refer to FASTENER NOTICE .
    IMPORTANT: Tighten the bolts in the following sequence.
  6. Install the retaining bolts (1, 2) to the front bumper.

    Tighten 

    1. Tighten the bracket bolt (1) to 85 N.m (63 lb ft).
    2. Tighten the bracket bolt (2) to 85 N.m (63 lb ft).
    3. Tighten the brace bolt to 55 N.m (41 lb ft).
    Fig 2: Installing Retaining Bolts
    G01577699Courtesy of GENERAL MOTORS CORP.
  7. Connect the electrical connector to the fog lamps, if equipped.
  8. Install the front grille. Refer to GRILLE REPLACEMENT (OLD STYLE) or GRILLE REPLACEMENT (NEW STYLE GMC) or GRILLE REPLACEMENT (NEW STYLE CHEVROLET) .
    Fig 3: Connecting Electrical Connector
    G01577700Courtesy of GENERAL MOTORS CORP.