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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1630 (Lighting Systems) >> Repair Instructions >> Headlamp Assembly or Headlamp Bulb Replacement (New Style Chevy) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury:
  • Turn off the lamp switch and allow the bulb to cool before changing the bulb.
  • Leave the lamp switch OFF until the bulb change is complete.
  • Always wear eye protection when changing a halogen bulb.
  • Handle the bulb only by its base. Avoid touching the glass.
  • Keep dirt and moisture off the bulb.
  • Properly dispose of the used bulb.
  • Keep halogen bulbs out of the reach of children.
NOTE: Avoid touching the bulb or letting the bulb come in contact with anything damp. Oil from your skin or moisture on the bulb can cause the bulb to explode when the bulb is turned on. If either comes in contact with the bulb, clean the bulb with alcohol or a suitable degreaser and wipe the bulb dry.
  1. Open the hood.
  2. Remove the upper grille baffle.
    Fig 1: Removing Upper Grille Baffle
    G01577301Courtesy of GENERAL MOTORS CORP.
  3. Remove the headlamp assembly retaining pin.
    Fig 2: Removing Headlamp Assembly Retaining Pin
    G01577302Courtesy of GENERAL MOTORS CORP.
  4. Pull the headlamp assembly from the vehicle, and disconnect the headlamp bulb connectors.
  5. Remove the headlamp assembly from the vehicle.
    Fig 3: Disconnecting The Headlamp Bulb Connectors
    G01577303Courtesy of GENERAL MOTORS CORP.
  6. If replacing the headlamp bulb, twist the bulb counterclockwise and remove from headlamp assembly.
    Fig 4: Removing Bulb From Headlamp Assembly
    G01577304Courtesy of GENERAL MOTORS CORP.