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Weather Pack Connectors

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

The following is the proper procedure for the repair of Weather Pack® Connectors.

Fig 1: Identifying Separating Connector Halves
G01576653Courtesy of GENERAL MOTORS CORP.
  1. Separate the connector halves (1).
  2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
  3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
    Fig 2: Inserting Tool Into Front (Mating End) Of Connector Cavity
    G01576654Courtesy of GENERAL MOTORS CORP.
  4. Insert the Weather Pack® terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
  5. Gently pull on the wire to remove the terminal through the back of the connector (2).
    IMPORTANT: Never use force to remove a terminal from a connector.
  6. Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals   . 
  7. Reform the lock tang (2) and reset terminal in connector body.
  8. Close secondary locks and join connector halves.
  9. Verify that circuit is complete and working satisfactorily.
  10. Perform system check.
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