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Home >> Chevrolet >> 2002 >> Blazer 4D Utility, 4WD, Part Time >> Repair and Diagnosis >> External Pages >> Different car >> Section 1627 (Manual Transmission Clutches) >> Repair Instructions >> Clutch Pedal Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Clutch Pedal And Brake Module Assembly
    GM776952Courtesy of GENERAL MOTORS CORP.
  1. Install the clutch pedal sub-assembly.
    2. Fig 2: Identifying I/P Carrier Retaining Bolts
    GM397335Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the instrument panel carrier and the right and left bolts. The left side is shown, the right side is similar.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  3. Install the clutch pedal to brake module bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

    4. Fig 3: View Of Clutch Pedal Bracket Assembly
    GM776953Courtesy of GENERAL MOTORS CORP.
  4. Install the clutch pedal to clutch pedal bracket bolt.

    Tighten:  Tighten the bolt to 36 N.m (27 lb ft).

    5. Fig 4: Rotating The Clutch Master Cylinder 45 Degrees
    GM776958Courtesy of GENERAL MOTORS CORP.
  5. Push the clutch master cylinder in until the pushrod socket is touching the clutch pedal.
  6. Push in and rotate the clutch master cylinder 45 degrees counterclockwise to the locked position.
  7. Install the clutch master cylinder clip to the brake pressure module valve pipe.
  8. Apply light pressure to the clutch pedal to couple the pushrod socket to the clutch pedal.
    9. Fig 5: Identifying Clutch Pedal Position Switch Electrical Connector
    GM776950Courtesy of GENERAL MOTORS CORP.
  9. Connect the clutch pedal engine start switch electrical connector (1).
  10. Pump the clutch pedal 3 times prior to starting the vehicle to ensure connection is complete.
    11. Fig 6: Identifying I/P Carrier Top Bolts
    GM397334Courtesy of GENERAL MOTORS CORP.
  11. Install the I/P carrier top bolts (1).

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  12. Install the left side cowl trim and sill plate. Refer to DOOR SILL PLATE REPLACEMENT-FRONT .
    13. Fig 7: Identifying I/P Center Support Bracket Bolt
    GM397332Courtesy of GENERAL MOTORS CORP.
  13. Install the I/P center support bracket bolt.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

    14. Fig 8: View Of I/P Center Support Bracket Bezel
    GM540359Courtesy of GENERAL MOTORS CORP.
  14. Install the I/P center support bracket bezel (1).
    15. Fig 9: View Of I/P Assembly
    GM394655Courtesy of GENERAL MOTORS CORP.
  15. Install the I/P assembly retaining bolts (3) and nuts (4). Ensure the wire harness is routed to all of the openings.

    Tighten:  Tighten the retaining bolts and nuts to 9 N.m (80 lb in).

  16. Install the harness hold down retainers to the I/P assembly.
    17. Fig 10: Identifying Ambient Light Sensor Electrical Connector
    GM350507Courtesy of GENERAL MOTORS CORP.
  17. Connect the electrical connector (1) to the ambient light sensor on the underside of the trim panel.
    18. Fig 11: View Of I/P Assembly Upper Trim Panel
    GM348717Courtesy of GENERAL MOTORS CORP.
  18. Install the trim panel to the I/P assembly.
  19. Install the trim panel retaining screws.

    Tighten:  Tighten the screws to 2 N.m (18 lb in).

  20. Install the windshield pillar garnish moldings. Refer to GARNISH MOLDING REPLACEMENT-WINDSHIELD PILLAR .
  21. Install the left side I/P junction block.
  22. Install the upper intermediate steering shaft to lower shaft retaining bolt. Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT - UPPER .
  23. Install the I/P assist handle. Refer to INSTRUMENT PANEL (I/P) ASSIST HANDLE REPLACEMENT .
    24. Fig 12: View Of Floor Air Outlet Duct
    GM810840Courtesy of GENERAL MOTORS CORP.
  24. Install the left (3) and right (4) air duct.
    25. Fig 13: Identifying Data Link Connector Bolt
    GM786370Courtesy of GENERAL MOTORS CORP.
  25. Install the data link connector.
  26. Install the park brake release handle. Refer to PARK BRAKE RELEASE HANDLE ASSEMBLY .
    27. Fig 14: View Of End Panel
    GM348724Courtesy of GENERAL MOTORS CORP.
  27. Install the I/P end trim panels.
  28. Install the driver side knee bolster and deflector. Refer to KNEE BOLSTER REPLACEMENT .
  29. Enable the SIR system. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .
  30. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE (AUXILIARY BATTERY) or BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE (SINGLE BATTERY) .
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